How To Make A 3 Phase Converter
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What is a stage converter?
Y'all've come to a great place to Start… How does a phase converter piece of work and what size is most appropriate for my awarding? These are the two most common questions asked.
Phase Converters
Stage Conversion is the process of converting single phase power into 3 phase ability. A "phase converter" creates a third line of voltage (a third sine wave) allowing three stage power to be possible in a unmarried phase environment. NAPCco offers three styles of converters Rotary, Static and Digital.
Types of Phase Converters
Almost Rotary Phase Converters
A Rotary Stage Converter runs three phase equipment at Full Rated Power from a single-phase power source.
A rotary stage converter is the most pop and universal type of phase converter. The rotary phase converter consist of two components. An "idler generator" and a "control panel". The command panel includes a get-go circuit to start/stop the idler generator and capacitance to residuum voltages between phases. The idler generator is energized by the single phase power spinning a rotating mass. This rotation generates a third line of power which is coupled with the 2 single stage line to brand 3 phase power.
What will a rotary stage converter run? A rotary converter will run every type of load (motor, resistive and anterior loads).
There are 3 types of rotary stage converters:
- Standard Rotary Stage Converter
- Pro-Line (PL) with digital start excursion
- Digital Rotary Phase Converters
- Smart-Boost™ (SB) with digital current boost manner
- Smart-Stage™ (SP) with agile digital voltage balancing
- Rotary Converter Command Panels
- CP (add together your own idler motor)
Need assist selecting and sizing the correct rotary stage converter?
Phone call today (877) 545-2926
Try the sizing/selection tool
The importance of properly sizing a rotary stage converter cannot be overstated. Proper sizing will insure years of trouble free operation for your equipment. If at any time yous have questions about sizing a rotary stage converter, delight phone call one of our awarding engineers at 877-545-2926. Note: You tin never over size a phase converter; in that location are no minimum load requirements for a North America Rotary Phase Converter.
Rotary Phase Converters
Standard Rotary Stage Converters
Pro-Line Rotary Phase Converters
Pro-Line Rotary Phase Converters are a general purpose "piece of work horse" used to catechumen single stage power into 3 phase. Pro-Line has a digital controlled and protected beginning circuit and uses a "generator/idler" and power factor correction capacitors to provide utility grade three phase ability.
The Pro-Line Converter is an economical solution for all types of loads – motors, resistive, inductive and CNC. All-time for foodservice, woodworking and metalworking auto tools.
Digital Rotary Phase Converters
Smart-Heave™ Digital Rotary Phase Converters
Smart-Boost™ Digital Rotary Phase Converters are the perfect production for those difficult starting / loftier inertia motor loads. The Smart-Boost™ units uses a motor-generator and a solid land electronic controller to provide additional heave current to external motor loads.
The Smart-Boost™ Digital Phase Converters are ideal for pumps, blowers, fans and compressors.
Smart-Phase™ Digital Rotary Stage Converters
Smart-Stage™ is a digital rotary phase converters that are best suited for voltage sensitive machines and/or multiple loads running simultaneously. It has the newest advancement in stage converters engineering science with viii stage automated voltage regulation (AVR). Solid state switches are used to regulate the voltage and provide balanced voltage helping your equipment to run every bit efficient every bit possible.
Smart-Phase™ Digital Phase Converters are ideal for CNC machines, motors controlled by a VFD or equipment loaded with electronics.
Need help selecting and sizing the right rotary stage converter?
Rotary Converter Command Panels "Add your three Stage Motor"
Rotary Stage Converter Command Panels
Rotary Phase Converter Command Panels are one-half of a rotary phase converter. This is for the customer that has his/her own 3 stage motor to use as an idler motor. The rotary phase control panel includes a motor starter, power cistron correction capacitors and input and output terminal block connections.
Static Stage Converters
Well-nigh Static Stage Converters
Static Stage Converters run 3-stage MOTORS from single -phase power at 2/three the rated horsepower.
For MOTOR loads but
For Light and Moderate motor loads
Well-nigh NAPCES Static Phase Converters
Static phase converters from North America Stage Converter Company (NAPCco) are masterfully engineered and manufactured for the 3 phase ability needs of hobby and occasional apply applications that don't require full power for their motor/equipment. Recognized as a cost-effective alternative to other types of stage converters, our Made in America static converters can be easily mounted on or nearly your equipment and offers like shooting fish in a barrel installation and wiring.
Static Stage Converters
A static stage converter is used to generate 3 phase ability during the starting of a motor. A static stage converter consists of one or more start capacitors and a first relay. The start capacitors produce electricity across the third winding of a motor during first up, once the motor is up to speed these capacitors are disconnected from the motor winding. The motor load is at present running on just the 2 single phase lines of ability (in essence, the motor is single phasing). NAPCco offers two types of static phase converters: Standard Duty and High-Low Double Horsepower
Model Comparison
| Rotary Phase Converters | Static | ||||
|---|---|---|---|---|---|
| "PL"Pro-Line | "SB" Smart-Heave | "SP" Smart-Phase | "CP" Pro-Line Command Panels | SPC and HL | |
| Description | Full general Purpose, Good for Unmarried and Multiple Loads | Current Booster, Ameliorate for Hard and Very Hard Starting Motor Loads | Active eight Stage Automated Voltage Regulation, Best for every blazon of load | Build your ain Phase Converter. Add your idler motor to a CP Control Console | For Motors only – will start light and medium motor loads |
| Recommended Loads | Mill, Tables Saw, Mixer, Ovens, Welders | Air Compressors, Pumps, Fans, Lathes | CNC Equipment, HVAC | Build your ain by adding an idler generator | Lite and Medium starting and running motors |
| Built in Starter | Yep | Yeah | Yes | Yeah | – |
| Booster Fashion | – | Yes | Yes | – | – |
| Motorcar Voltage Regulation | – | – | Yes | – | – |
| Digital Controlled Start Circuit | Yes | Yep | Yes | Yes | Yes |
| Auto Controls Options | Yes | Yes | Yes | Yes | – |
| TEFC Idler Option | Yeah | Yeah | Yep | – | – |
| Outdoor Enclosure Pick | Aye | Yep | Yeah | Yes | – |
| 480 Volt Input/Output | Yes | – | – | Yeah | – |
| UL/cUL Choice | Yep | Yes | Yes | Yes | – |
| American Made | Yep | Yes | Yes | Yeah | Yes |
| Custom ABB/Baldor Generator | Yes | Yes | Aye | – | – |
| Paralleling Option | Aye | – | – | Yes | – |
| Models Available | 3 to 100HP models | 3 to 60HP models | 5 to 40HP models | three to 60HP models | 1/3HP to 10 |
| Pricing | $434 to $7249 | $638 to $4582 | $1295 to $4949 | $209 to $895 | $70 to $200 |
| | | | | | |
Mutual Applications
AGRICULTURAL APPLICATIONS
Pivots, Pumps, Grain Dryers and Treatment are common applications for the rotary stage converter. "Stacking" paralleling converters offers flexible and redundancy. Mobile and weatherproof converters are also available for shared applications.
FOOD SERVICE EQUIPMENT
Dough Mixers, Sheeters, Exhaust Fans, Ovens, Walk in Coolers and Freezers are like shooting fish in a barrel for a good quality rotary phase converter to manage. NAPCco offers rotary phase converters with a two component design for mounting flexibility if your area is tight on space.
INDUSTRIAL & AUTOMOTIVE
Mills, Lathes, CNC, Metallic Forming, Metallic Bending, Air-Compressors, Cranes, Hoists and Welders are cracking toll-constructive applications for rotary phase conversion. "Automobile Controls" is helpful with air-compressors to but run when the air compressor needs air. Wireless remote control is very helpful with a hoist and automotive welding operations where brief operation is needed then may not exist used for several hours. Merely Velcro or attach the fundamental fab to the machine to meliorate key performance time and efficiency.
METALWORKING EQUIPMENT
CNC Vertical and Horizontal Machining Centers, Lathes, Mills, Press Brakes, Tube Bending, Shears and Iron Workers are well suited for an easy conversion into a shop, garage or manufacturing environments. Assemble the horsepower, amperage or kVA number off the side of the machines and call us (or email the states) and we will help you match the most advisable converter for long term stable voltage balance and power. NAPCco is a UL certified panel builder using reliable high functioning digital conversion and components. CNC'due south can be fickle and cut corners on conversion is frustrating for everyone involved. Machining is an surface area of accurateness. The NAPCco converters are custom designed to run CNC, VFD'southward and voltage sensitive equipment. This surface area is close to our middle because CNC equipment is what NAPCco does very well.
WOODWORKING EQUIPMENT
CNC Router Tables, Table Saws, Dust Collectors, Edge Banders, Wide Belt Sanders, Jointers, Planers and Molders are often used for modest to large cabinet shops and hobbyist craftsmen. Running multiple pieces of woodworking equipment at the operators convenience makes the rotary phase converters an fantabulous fit. Consider growth in the case of woodworking. Get assistance from the factory deciding what the expansion looks like so you can maximize your investment for future machines. This is an area nosotros often see several converters collected in a shop with a spaghetti network of power lines. A bit of advisable planning and a few extra dollars invested in the beginning will likely salve considerable fourth dimension and lesser-line value. Also consider ordering your stage converter with a congenital in wireless remote receiver and several cardinal fabs for fun and easy offset/stop flexibility. We have all these components in stock to build it into a reality for yous.
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Source: https://www.northamericaphaseconverters.com/phase-converters/
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